Double deck roll forming machine
Providing innovative machinery from IBR trapezoid to glazed tiles manufacturers.
Revolutionize roofing with innovative machinery.
Comprehensive support for enduring success.
Product Description
Introducing our revolutionary Double Deck Roll Forming Machine, designed to exceed all expectations in the manufacturing industry. With innovative features and unrivaled performance, this machine is a game-changer. It seamlessly forms two different profiles simultaneously, maximizing productivity and saving valuable time. Its versatility allows for a wide range of applications, catering to various industries. The machine's exceptional functions ensure precise and consistent results, guaranteeing superior quality products. Its cutting-edge technology and user-friendly interface make operation effortless. Gain a competitive edge with our Double Deck Roll Forming Machine and experience unmatched efficiency and profitability.
Product Features
- Double deck roll forming machine: This machine is designed with a double deck system, offering enhanced productivity and efficiency.
- Highly efficient roll forming: The machine utilizes advanced roll forming technology to ensure precise and high-quality production.
- Compact design: The double deck roll forming machine has a compact design, making it suitable for limited space environments.
- Easy to operate: With a user-friendly interface and intuitive controls, this machine can be easily operated by anyone.
- Durable and reliable: Built with sturdy materials and robust construction, the double deck roll forming machine guarantees long-lasting performance.
Application of double deck roll forming machine
- Efficiently produces double deck roll-formed products
- Used in manufacturing industries for high-volume production
- Creates precision-formed metal sheets for roofing, decking, and cladding
- Offers versatility in forming various profiles and designs
- Increases productivity and reduces manual labor
- Suitable for producing construction materials with superior strength and durability
- Ensures consistent and accurate results for uniform product quality
- Ideal for commercial and residential building projects
- Advanced technology ensures smooth and efficient operation
- Enhances cost-effectiveness and profitability for roll-forming businesses
Hydraulic cutting device
This device for decking products cutting.Whole unit structure with steel plate welded,stable and strengthed.
With double guide pillar,ensure cutting process stable and smoothly.
Double cylinders,use steel oil pipe instead of rubber oil pipe,durable and beautiful.High strength sealing ring joint to avoid oil leakage.
Cutting blade base will be T type with milling machine processing for improving flatness,thereby extending the service life of the cutting tool.
Cutting blade material will be Cr 12Mov.
Quenched 58-60 to ensure hardness.
Electrical control system
Control Unit mainly for Delta,including 7inch HMI and PLC.
Low voltage Components:Delixi or schneider.
Frequency Changer/Inverter:ZONCN/Delta
Encoder Brand:Omron
All electrical brands are well-known domestic and foreign brands with 3C/CE/UL standard
Roll forming machine
Frame main structure:H-beam.
Sidewall/Wallboard structure:14/16mm.
Shaft material:45# steel,solid shaft.Dia 70-75mm.
Roller shaft processing:Rough turning followed by precision turning,cylindrical grinding machine processing to ensure assembly accuracy,keyway processing to closely coordinate with the roller wheel for rotation.
Roller mold:45# steel .CNC lathing.
Transmission:Sprocket and chain
Driving Method:Reducer
Drive system
We have close cooperation with well-known motor brands both domestically and internationally,such as Shanghai,Siemens,ABB,etc.Additionally,we recommend servo drive motors,for increasing production speed by more than 60%.
Transmission by gear and chain for stable working.Gear with quenched processing for long period production,1 inch chain for more stronger transmission,longer life,lower maintance cost.
The chain part is fully covered with protective cover for human safety.According to different design needs,gear box drive can be selected to make the machine run smoothly.
Feeding platform
Whole unit structure with steel plate welded,stable and strengthed.
There are material blocking square iron on the left and right sides to prevent the steel plate from deviating.Both sides are equipped with handles to adjust feeding width.
Feeding platform with position indicator used for record the position of the last feeding production,so that the production process can be traced.
Optional: We can add hydraulic front shear after the feeding platform and before forming the rollers,with the main purpose of calculating the overall production length and reducing waste generation.
Certificates
Our company in the "mechanical" industry takes great pride in the numerous industry certificates we have obtained over the years, which serve as a testament to our commitment to excellence and expertise. These certifications not only validate our dedication to quality, but also highlight our ability to meet and exceed industry standards. With our extensive knowledge and experience, we continuously strive to deliver cutting-edge products that are highly competitive in the market. By leveraging our industry certificates, we can confidently assure our customers that our offerings are backed by rigorous testing, superior craftsmanship, and the highest level of performance. Choosing our products means choosing reliability, durability, and innovation, making us the preferred choice in the industry.
